Overview

For 90 years, ZARGES has protected what matters most, offering luxuriously rugged military grade protection. No matter whether you’re battling the elements, on location far from home, transporting gear from peak to peak, scoping out overaggressive baggage handlers, or even encountering a grizzly bear in the wild—those who need the best in protection have learned that there’s no substitute for ZARGES.

Precision-crafted with a jeweler’s finesse, the Zarges 40810 is a monument to German engineering. With use, its striking aluminum body shows an unmistakable patina.

The 40810’s compact size and perfect design effectively protect what’s inside from the elements, brute force, and even grizzly bears. Its stacking corners withstand over a ton of pressure, protecting the items inside like nothing else. It can be found nestled within the cabin of an Airstream, as a trusted companion on an overlanding expedition, and even in secure aerospace environments.

As with all other Zarges cases, they are rated to operate in extreme temperatures from -112°F to 302°F, offering durability plastic cases just can’t match. And their light weight and single wall construction means that they just hold more than the leading plastic case.

For those who are seeking an additional layer of protection, there are countless configurations customizable to the customer. And our ever-evolving lineup of accessories can change your case’s color, turn it into an aprés-adventure tailgate table, or keep it locked until what’s inside is needed.

No matter whether you’re in the carpool line or above tree line, camping under the stars or nestled in a camper, Zarges sets the standard for protection. In the world of exploration, there is no greater ally than the legendary Zarges case.

The Case for a Better Case

Make the case for a better case with Zarges. Zarges’ case offerings are:

• Lighter. 50% Lighter than Plastic Cases and 70% Lighter than Roadie Cases.
• Stronger. MIL-STD-810 tested, water & dust proof, and Grizzly Bear Certified.
• Roomier. 15%-20% greater interior volume than plastic cases in a smaller footprint.
• Customizable. 50 standard sizes, a customized interior in less than four weeks, and dozens of accessories available for mobility, internal storage, security, and mounting.
• Certified battery protection. UN-Packaging Group 1 Certified & BAM Tested Cases for Safe Lithium-Ion Battery Storage & Transport, adhering to 49CFR, ATA 300 Category 1, IMDG

Download our Better Case spec sheet to learn more.

Specifications

The K470 offers:

• More than two dozen standard sizes
• Cast-aluminum stacking corners and three fully-welded aluminum profile frames reinforce the case and withhold over 2,000 pounds of stacked weight
• Riveted joints, beading all round and corner beads for additional dimensional stability
• IP 54 standard, IP 65 class protection against water jets available
• Interagency Grizzly Bear Committee certification
• Various configurations for protection, including both standard and custom foam liners and KōR VRS^® Protection System
• Secure snap fasteners are tested to withstand over 20,000 opens and closes which may be secured with a plug lock, lead seals, spring anti-opening feature, or a padlock (max. shackle thickness 6 mm)

General Features:

• Constructed of extra strong 5005 alloy aluminum sheeting
• Lid with stainless steel hinge, two lid straps, and continuous polyurethane seal
• Ergonomic heavy-duty snapback handles have been proven to withhold over 150 pounds each
• Sized to fit DIN 15141 pallet

Additional Options

Foam Options
We utilize only the highest quality industrial-grade extruded polyethylene foam. Our chosen foam is strong, lightweight, resilient, flexible, and water-resistant. A medium density closed cell product, it is ideally suited for shock absorption, vibration dampening, insulating, and general cushioning. 100% recyclable, the foam is free of CFC and HCFC compounds. All foam parts for Zarges cases are cut on a high-precision CNC waterjet to ensure an exacting fit.

KōR Vacuum Rigidized System (VRS^®)
VRS^® (Vacuum Rigidizing Structure) technology shields valuable assets by encapsulating contents so that movement does not occur during transport. VRS^® will also absorb impact or vibration energy, further protecting your gear while also reducing weight by 40% and tripling interior volume when compared to foam. The KōR option for the 40810 case comes with 2 single VRS^® panels, providing protection for up to 3 layers of gear, and a KōR pump.

Configurations

KōR Vacuum Rigidized Structure (VRS^®)

KōR’s VRS^® (Vacuum Rigidizing Structure) technology shields valuable assets by encapsulating contents so that movement does not occur during transport. VRS^® will also absorb impact or vibration energy, further protecting your gear while also reducing weight by 40% and tripling interior volume when compared to foam.

The KOR option for the 40810 case comes with 2 single VRS^® panels, providing protection for up to 2 layers of gear, and a KOR pump. See how KōR works here and download our Better Case sheet here.

Foam Options

Zarges sets the standard for protection, but our custom and DIY foam options ensure your cargo's security, no matter the conditions.

We utilize only the highest quality industrial-grade extruded polyethylene foam. Our chosen foam is strong, lightweight, resilient, flexible, and water-resistant. A medium density closed cell product, it is ideally suited for shock absorption, vibration dampening, insulating, and general cushioning. 100% recyclable, the foam is free of CFC and HCFC compounds. All foam parts for Zarges cases are cut on a high-precision CNC waterjet to ensure an exacting fit.

DIY Foam Layer

Our ½” thick black/gray polyethylene foam lines all six interior surfaces of the case to provide an additional layer of protection. Installation is simple: just follow our DIY instructions

Foam Liner, Installed

Our ½” thick black/gray polyethylene foam lines all six interior surfaces of the case to provide an additional layer of protection. Our installation team will carefully place each panel. Please allow an additional three days for installation.

Foam Fill, DIY

Customize your foam liner and snugly protect your most sensitive items with layers of black/gray polyethylene foam. It is simple to install the foam and create custom cavities for your cargo. Learn more about installation here.

Fully Custom Foam

Our experts will work with you to craft a completely bespoke case for your most delicate possessions. The Custom Foam Package includes:

• Collaboration with a Zarges design engineer to develop a solution for your needs. Up to six custom cavities in a single layer of foam are included. Additional cavities or trays may be quoted.
• Receive a 3D rendering of your custom interior, and a physical foam sample to ensure the design is exactly how you want it.
• Following your review of the sample, Zarges will implement one modification to the design. Additional modifications may require a separate estimate.
• Custom name plate.

Please allow 4 weeks for custom design and production.

Exterior Security Options

You can secure the case either by using a ¼” (or less) shackle lock on the latch hasp or by utilizing the integrated lock option. Please refer to the security accessories section for more details.

Downloads

40810 2D Drawings